Robot gripper on an injection moulding press

ISO 9001 certified plastic engineering

Injection moulding.UK based since 1982.

Design, tooling, moulding and recycling under one roof in Aylesbury, Buckinghamshire, on presses from 100 to 600 tonnes.

Clamp force
100 to 600t
Volume
Low to high
In operation since
1982
Scope
Concept → production

01 / Capabilities

One facility.
Every stage of the part.

Engineer checking a moulding inside an injection moulding pressOpen injection mould tool in a press with a yellow moulded partBlue plastic electrical boxes and a rubber seal on technical drawingsCardboard box on an automated packing line
01

Injection moulding

Billion and Haitian presses from 100 to 600 tonnes, moulding parts from 1 gram to 4 kilograms in PC, PP, GPPS, ABS and nylon.

  • 100 to 600t
  • Low to high volume
  • Repeat production
View injection moulding
02

Tool manufacture

New tools sampled and trialled before production starts. Tools from other moulders transferred and back in production in Aylesbury.

  • Tooling advice
  • Tool trials
  • Tool transfer
View tool manufacture
03

Design and prototyping

Start from a drawing, a CAD file or an idea. We advise on material, wall thickness and tooling. Prototype parts come before any tool is made.

  • DFM
  • Material selection
  • Prototype parts
View design and prototype
04

Secondary operations

Printing, welding, assembly and packing happen on site, so parts leave the factory finished.

  • Printing
  • Welding
  • Assembly
  • Packing
View secondary operations

03 / Process

A single engineering thread from drawing to dispatch.

One team owns your part throughout, with no handovers between design house, toolmaker and moulder.

  1. Step 01

    Engineer review

    Your drawing, sample or concept checked by an engineer.

  2. Step 02

    Quote

    Price and lead time, with advice on material and tooling.

  3. Step 03

    Production

    Tool built and trialled, then parts moulded to drawing.

  4. Step 04

    Finish

    Parts printed, welded, assembled and packed for dispatch.

05 / Find us

Injection moulding in Aylesbury, Buckinghamshire.

Our factory is on Telford Close in Aylesbury, Buckinghamshire, where Ertone has moulded plastic parts since 1982.

Customers across the UK send us drawings and tools. You are welcome to visit, see the presses and meet the team.

Map showing Ertone Plastics on Telford Close, Aylesbury

Ertone Plastics

Unit 3 Telford Close,
Aylesbury, Buckinghamshire HP19 8DS